Akkaya produce single de-stacking unit and packing units for existing customers cutting line. With this improvement, without investing for a new complete cutting line, customer improve their existing production to a automatic system. Also automatic wire setting units can be adapted to existing cutting line for a upgrade and result is no dimesion problems during cutting process.

BLOCK TILTING UNIT

Hydraulically operated unit with feeding conveyor for 4 pcs blocks and centering pneumatic unit.

AUTOMATIC WIRE SETTING FOR HORIZONTAL CUTTING

• Ossilation stroke: 30 mm
• Ossilation Speed: 120 rpm/min
• Wire quantity: 80 wires
• Wire thickness: 0,47 mm
• Minimum cutting thickness: 10 mm (not for the complete block)
• Compressed air presssure: 6-7 bars
• Wire setting time: 1,5 min
• Servo motor & Invertor: Bosch Rexroth
• PLC: Siemens S7/1500

• HMI Panel: KTP 400/600/700
• Fuses: SchneiderSchrack
• Contactors: Schneider
• Photocells: Sick
• Profibus modules: Wago
• Motors & Gearbox: BonfiglioliYılmaz
• Hydraulic: Parker
• Pneumatic Drives: Festo
• Pneumatic Cylinders: Pemaks
• Bearings: SKF-INA

SIDE TRIMMING UNIT 

3 pcs of cutting wires, 2,5 kVA Transformator capacity, Including cooling fans.

TOP SCRAP RECOVERY UNIT

Equipped with vacuum suction unit, the skin come out from the top of the blockmould collected via 1400 mm conveyor

• Max. Sheet Thickness: 20mm
• Max. dimensions W:1300mm  

           H: 1200-1600 mm

PRECRUSHER FOR SCRAP RECOVERY SYSTEM

• Number of crusher shaft: 2 pieces
• Motor-single 4 kW
• Max.density to crush: 35 kg/m³
• Max.crushing thickness: 3040 mm
• Material transport fan: 5.5 kW included

DE-STACKER

• The welded and bolted framework made of Standard steel profiles is grounded and painted    blue according RAL 5012
• Capacity: 14-16 block/hour
• Servo driven stacking/ de-stacking adjustment
• Synchronized operation between cutting line and packing machine

VERTICAL CUTTING UNIT TYPE

(12 wires) 4,5 KVA Transformator capacity. Cutting always from bottom to top.

CUTTING LINE TYPE:AKH

• Block can be cut 1,2 mt or 1 mt
• Cutting Capacity: 1,2 mt/min-2,0 mt/min 15-20 kg/m³ density
• PLC Automation System (Siemens-Germany)
• Color Touch Screen Panel size 15” (Siemens-Germany)
• Pneumatic Control Valve (Festo-Germany)
• Hydraulic Unit for tilting (PARKER-Germany)

• CE Certification 
• Max. Pack. Dim: 1000x1200x600 (650) mm
• Packaging in polyethylene film (PE Foil)
• Capacity: Up to 8 pack./min. (Electrical drive welding jaw)
• Sheets of styropor are manually brought on the inlet (feeding) part of machine and after that process is fully automated.
• High speed sequences of automatic cycles.
• Orientation-right
• Electrical power: 2 kW
• Operating voltage - 400 V, 50 Hz
• Air pressure - 6 bar
• Microprocessor control device - Siemens
• Seal/ foil width max. - 1.250 mm
• Paint in - RAL5015
• Densities - according to EN 13163 standards
• Film Material - Standard PE film LDPE pure, no regrind add
• Thickness-20-45 µ - most usual thickness is 30 µ
• Melt index of PE - 2-3
• Slip additives -without  slip additives
• Elasticity of PE along - app.10 % - elasticity is not stretching
• it is a tolerance of deformation
• Elasticity of PE cross - less than beter
• Film Width: - 1.040 mm for 1.000 mm EPS